Component-Level Repair Process

Our 5-step technical workflow ensures reliable, OEM-quality repairs
1

Incoming Inspection

Visual examination, part number verification, serial number documentation, and initial symptom assessment

  • Part number and serial number verification

  • Visual inspection for physical damage, corrosion, or missing components

2

Board-Level Diagnostics

Oscilloscope analysis, multimeter testing, thermal imaging, and circuit tracing to isolate failed components

  • Oscilloscope analysis of power supply rails and control signals

  • Multimeter testing for voltage regulation and component continuity

3

Component Replacement & BGA Rework

Precision soldering and advanced BGA (Ball Grid Array) rework for complex ICs, plus quality replacement of capacitors and MOSFETs

  • Advanced BGA rework and chip replacement using precision hot-air stations

  • Removal of failed components (capacitors, MOSFETs, voltage regulators)

4

Bench Testing Protocol

Load simulation, communication verification, and functional validation under real-world operating conditions

  • Power-on test: Verify voltage rails, current draw, and startup sequence

  • Load simulation: Test under simulated operating conditions

5

Final QC Gates

Visual inspection, functional validation, and 24-hour burn-in test to ensure long-term reliability

  • Visual inspection: Solder joints, component placement, board cleanliness

  • Functional validation: Re-test all control functions and communication

Component-Level Expertise You Can Trust

Every controller goes through our rigorous 5-step process with bench testing, load simulation, and 24-hour burn-in validation. We don't just fix symptoms—we diagnose root causes and restore OEM performance.

3-Point QA Gates

Every controller passes through rigorous quality checkpoints before shipment
1

Visual Inspection

  • Solder joint quality and integrity

  • Component placement and orientation

  • Board cleanliness and contamination

2

Electrical Testing

  • Power supply voltage rails (±5%)

  • Current draw under load conditions

  • Ground continuity and isolation

3

Functional Validation

  • CAN bus communication verification

  • Control output signal validation

  • Sensor input response testing

✓ Quality Assured Before Shipment

Our 3-point QA process ensures every controller meets OEM specifications. We don't ship until it passes visual inspection, electrical testing, and functional validation—including a 24-hour burn-in test.